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The number of different combinations of thermal and mechanical treatments for each family of materials plus the large number of individual material compositions within one family makes it impossible to compile a complete listing in one handbook For more information on the typical values of the mechanical properties of a specific material, you should consult the engineering manuals published by the various material manufacturers as well as the references at the end of this chapter The total number of pages of mechanical-property data listed in all the sources cited at the end of this chapter runs into the thousands, making it impossible to include it all in one handbook The mechanical properties are simply listed as the experimentally obtained values for each of the many conditions of a given metal This section includes some select mechanical-property data in tabular form for a variety of materials in Table 325.

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Both the format of the data and the actual mechanical properties listed are different from the traditional handbook presentations There are several advantages to presenting the data in this manner One of the main advantages is that it requires much less space For example, as shown in Table 325, only five numbers have to be recorded for each metal in its original non-coldworked condition These numbers refer to the five primary mechanical properties From these original values it is very easy to calculate the new strengths of the metal after any specific amount of cold work or to construct tables or graphs of strength versus percent cold work This is in sharp contrast to the large amount of space required to store the tables or graphs in any handbook or manual of properties.

A second advantage of presenting the data in this manner is that it is possible to make use of the rules and relationships included in Chap 33 to calculate both the compressive and tensile properties in all directions in a cold-worked part This is extremely important because for some materials (those having a high strainstrengthening exponent m) it is possible to have a compressive yield strength for a given amount of cold work that is one-half the tensile yield strength that may be tabulated in a materials handbook Table 326 includes some of the properties of very-high-strength steels To illustrate the versatility of documenting mechanical properties in the format of Table 325, consider the annealed 303 stainless steel listed in the table In the annealed condition it has the following listed properties: Sy = 35 kpsi, Su = 87.

3 kpsi, strength coefficient 0 = 205 kpsi, strain-strengthening exponent m = 051, and fracture strain f = 116 In an upsetting operation, a 2-in-diameter bar is upset to a diameter of 21 2 in for a length of 11 2 in prior to having splines machined on the end Since the splines are cantilevered beams subject to bending stresses in the circumferential or transverse direction, the strength of the material in this direction rather than in the axial or longitudinal direction is required Also, the stresses are compressive on one side of the splines and tensile on the other Therefore, the designer should know both the tensile and compressive strengths in the transverse direction The following sample calculations will demonstrate how this can be done..

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Downloaded from Digital Engineering Library @ McGraw-Hill (www.digitalengineeringlibrary.com) Copyright 2004 The McGraw-Hill Companies. All rights reserved. Any use is subject to the Terms of Use as given at the website.

Listing 6-1

The primary function or design requirement of a power screw is to move an axial load F through a specified linear distance, called the travel. As a single-degree-offreedom mechanism, screw travel is constrained between the fully extended position xmax and the closed or retracted position xmin. The output range of motion, therefore, is xmax xmin. As the input torque T is applied through an angle of rotation , the screw travels x in proportion to the screw lead L or total number of screw turns Nt as follows: x = L = LNt 2 (13.1)

In addition to range of motion specifications, other kinematic requirements may be prescribed, such as velocity or acceleration. The linear screw speed V, in/min, is obtained for a constant angular speed of n, r/min, as V = nL (13.2)

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